Ultrasonic cleaning machine technology is widely used in the automotive industry, electronics industry, precision instruments, chemical industry, and other fields, and even applies to cleaning gold and silver jewelry, hotel dining utensils, etc. in daily life, greatly improving work efficiency and cleaning quality. With the development of the economy and the progress of science and technology, ultrasonic cleaning technology will be more widely applied in various fields of production and life.

國內(nèi)外的生產(chǎn)實(shí)踐表明, 超聲波清洗機(jī)是現(xiàn)代工業(yè)中有效和不可缺少的清洗手段, 如汽車工業(yè)的漆前處理、電鍍行業(yè)的鍍前處理、真空離子鍍的鍍前處理等, 各種構(gòu)件的清洗, 已越來越離不開超聲波清洗機(jī)。

Production practices at home and abroad have shown that ultrasonic cleaning machines are effective and indispensable cleaning methods in modern industry, such as paint pre-treatment in the automotive industry, plating pre-treatment in the electroplating industry, and vacuum ion plating pre-treatment. The cleaning of various components is increasingly inseparable from ultrasonic cleaning machines.

超聲波清洗工藝的應(yīng)用在公司內(nèi)部剛剛起步,它將在缸蓋生產(chǎn)線進(jìn)行試點(diǎn), 以后將逐步推廣。所示的是缸蓋超聲波清洗機(jī)的結(jié)構(gòu)示意簡圖, 該超聲波清洗機(jī)由定位加緊裝置、加熱裝置、超聲波裝置、過濾裝置等組成, 可以自動和手動控制。工作節(jié)拍為5min。

The application of ultrasonic cleaning technology is just beginning within the company, and it will be piloted on the cylinder head production line, which will be gradually promoted in the future. The schematic diagram of the structure of the cylinder head ultrasonic cleaning machine is shown. The ultrasonic cleaning machine is composed of a positioning clamping device, a heating device, an ultrasonic device, a filtering device, etc. It can be automatically and manually controlled. The working rhythm is 5 minutes.

缸蓋超聲波清洗機(jī)的基本動作是:工件進(jìn)入→定位夾緊→工件下降(至超聲波作用方位)→工件上升→工件旋轉(zhuǎn)瀝水(排屑)→松開工件→工件輸出。其中超聲波裝置與過濾裝置將一直工作, 加熱裝置實(shí)時(shí)控溫在65～75℃。

The basic action of the cylinder head ultrasonic cleaning machine is: workpiece entry → positioning and clamping → workpiece descent (to the direction of ultrasonic action) → workpiece rise → workpiece rotation and drainage (chip removal) → loosening the workpiece → workpiece output. The ultrasonic device and filtering device will continue to operate, and the heating device will control the temperature in real-time between 65 and 75 ℃.

缸蓋超聲波清洗機(jī)的超聲波裝置安裝在清洗槽的兩側(cè)面和底面, 工件在作用位置時(shí)三個(gè)面都會受到超聲波形成的空化作用, 因?yàn)樗捏w積受到限制, 所以有部分工作如噴淋、烘干等要進(jìn)入下道工序ZQ766定點(diǎn)定位式清洗機(jī)。

The ultrasonic device of the cylinder head ultrasonic cleaning machine is installed on both sides and bottom of the cleaning tank. When the workpiece is in the working position, all three surfaces will be subjected to cavitation caused by ultrasonic waves. Due to its limited volume, some work such as spraying and drying must enter the next process ZQ766 fixed-point positioning cleaning machine.

缸蓋超聲波清洗機(jī)顯著的特點(diǎn)是缸蓋工件可以隨著定位加緊裝置一起上下運(yùn)動和旋轉(zhuǎn)運(yùn)動, 所以工件可以在不同的角度進(jìn)行超聲波作用(如圖2右部分所示)。這樣, 可以通過實(shí)驗(yàn)來確定恰當(dāng)?shù)某暡ㄗ饔梅绞健?/div>